Hydroware connects lift control with IoT and mobile phone

Hydraulic lift systems are considered robust and durable, but are increasingly reaching their organisational limits in everyday use. Maintenance, commissioning and servicing often require a presence in the machine room, which costs time and slows down processes.

This is exactly where Hydroware comes in with a new lift control system that combines digital networking with classic technology. The aim is to make existing systems more flexible, transparent and easier to operate. Since its foundation, the company has focused on hydraulic drives and controls. Its presence on the German market has been systematically expanded in recent years and extended to neighbouring regions. At the same time, the technological basis has been further developed without compromising the proven characteristics of hydraulic lifts.

IoT-based control as the technical core

At the heart of the system is an elevator control system that is fully Internet-enabled. The IoT architecture allows the system to be integrated into a networked system without additional external hardware. This turns the elevator control system itself into a communication node that provides data and enables interventions. This networking forms the basis for new service and maintenance concepts. Instead of local interventions at the control cabinet, many settings can be made directly digitally. This does not change the way the lift works, but it does change the way the technology is used.

Mobile operation instead of fixed work locations

A key feature is the connection between the lift control system and the mobile phone. Service technicians can connect directly to the system and adjust parameters without being tied to a fixed location. Settings can be made from the machine room, from the cabin or directly at the system. Mobile use creates new freedom of movement for service calls. At the same time, it reduces typical interruptions in the workflow because relevant information is available at all times.

Graphical user interface replaces command structures

Operation is via a graphical interface that can be used on both the integrated display and mobile devices. Technical commands or text-based entries are no longer necessary. Instead, visual menus guide the user through the individual functions. This user guidance lowers the entry barrier and reduces the risk of operating errors. Especially in complex systems, the graphical display makes it easier to keep track of relevant settings and statuses.

Remote access and status monitoring

The same interface is also available externally via a web portal. Operators or lift companies can view the current status of the lift system there and intervene if necessary. Operating data such as pressure, speed, temperature and information from the safety circuit are displayed in real time. In addition, statistics can be called up that allow conclusions to be drawn about usage, load and operating behaviour. This database supports predictive maintenance and improves the planning of service calls. Typical information that can be retrieved includes:

• Operating states and current parameters of the system
• Status messages for safety-relevant components
• Statistical evaluations of system operation
• Historical data on malfunctions and interventions

QR code as access to the control system

Access to the lift control system is via a clearly defined process. After scanning a QR code, the mobile phone automatically connects to the system's Wi-Fi. Addresses and access data are processed in the background, and login takes just a few seconds. This approach simplifies commissioning and reduces typical sources of error, especially when working at different locations or on short-notice service calls.

Support for installation and maintenance

In addition to ongoing operation, the control system is also designed to support installation. During installation, all relevant information is available on mobile devices, which speeds up processes and simplifies coordination. At the same time, data is stored that can be used later for maintenance or troubleshooting routines. Recurring errors can be analysed and recognised as patterns. This provides clues to possible causes before critical failures occur.

Digital addition to proven technology

The new lift control system shows how hydraulic systems can be sensibly expanded digitally. Networking, IoT functionality and mobile operation complement the existing technology without replacing it. For operators and service companies, this results in more efficient processes and greater transparency in system operation. Hydroware is thus positioning itself as a provider that consistently rethinks classic lift technology and adapts it to the requirements of modern maintenance and service processes.