Glass-glass photovoltaic modules for high performance and quality

by A. Bergmeier - 2024-08-18

Photovoltaics is increasingly developing from a pure surface technology into a differentiated product with clear quality and durability features.

The focus is no longer just on performance values, but also on design, material strength and long-term stability under real-life conditions. This is precisely where the differences between manufacturers who position themselves through technical details and guarantees become apparent. One example of this is a module concept that relies consistently on glass-glass technology. This construction method changes both the mechanical properties and the possible applications in everyday life.

Focus on Bauer Solar and glass-glass modules

Bauer Solar is one of the established manufacturers on the German market and has been active since the 1980s. The company entered the photovoltaic market in 2003 and has gone through several market phases. This experience is reflected in its strategic orientation: Bauer Solar has recently started focussing exclusively on glass-glass modules. The background to this decision lies in the material structure. While classic modules often work with a glass-foil combination, glass-glass modules consist of glass on both sides. This design has a direct effect on stability and service life. At the same time, the manufacturer emphasises its quality standards with a product and performance guarantee of 30 years, which is longer than the market average.

Glass-glass modules with increased stability and performance

The technical differences start with the material thickness. The glass surfaces used are each around two millimetres thick, while other modules are often thinner. This results in greater resistance to external influences such as snow, hail or strong wind loads. The electrical characteristics are also in the upper range of current standard modules. An efficiency of around 22.3 per cent and an output of around 445 watts peak show that the design is not at the expense of energy yield. Instead, the aim is to combine mechanical robustness and efficiency. This combination is particularly relevant for applications in which modules are exposed to high loads over the long term. Commercial roofs or free-standing systems benefit from stable components that work reliably even under changing conditions.

glass glass pv module bauer solar
elias becker sales manager bauer solar tradefair munich

Bifacial utilisation for photovoltaic modules

An additional aspect is the bifacial design of the modules. This means that not only the front side contributes to power generation, but the rear side can also absorb energy. This can generate additional yield, especially on light-coloured surfaces or reflective surfaces. Rear-side activity does not double the output, but adds a few percentage points to the overall balance. This effect can be economically relevant, particularly in commercial environments where large roof areas are available.

Differences between transparent and full black modules

In addition to the technical design, the visual design also plays a role. Bauer Solar offers both transparent and full black modules. While transparent variants have a certain amount of permeability between the cells, the full black version has a completely dark appearance. The difference lies less in the performance than in the design. Both variants achieve comparable performance values, but differ in price. Full Black modules are often more expensive due to the more complex processing, as additional materials and production steps are required. For many applications in the private sector, appearance is a decisive factor. At the same time, even transparent modules often create a similar visual impression to dark variants when installed.

Areas of application from residential to open spaces

The range of possible applications is correspondingly wide. Glass-glass modules can be used in both private and commercial environments. Typical areas of application can be summarised as follows:

  • Photovoltaic systems on detached houses
  • Commercial roofs with increased area output
  • Free-standing systems with long-term operation
  • Installations with increased stability requirements
The combination of stability and additional bifacial yield is particularly important in the commercial sector. Here, additional percentage points in electricity production can become economically relevant over the term.

Classification of the glass-glass construction method in the market

The consistent focus on glass-glass modules shows a development within photovoltaics that goes beyond simply increasing performance. Manufacturers are trying to differentiate their products through durability, guarantee and material quality. Bauer Solar is clearly positioning itself through longevity and technical stability. The decision to focus exclusively on this type of construction indicates that competition is increasingly shifting towards quality and durability. For users, this means a greater choice between short-term favourable solutions and systems designed for the long term. Glass-glass modules represent an approach in which it is not only maximum output that counts, but also the question of how stable this output remains over decades.