Automatic packaging system for capsules and tablets

The processing of capsules and tablets places clear demands on packaging processes. In addition to precise dosing, reliability during operation is particularly important.

An automatic packaging system combines several process steps in a continuous process and ensures that counting, filling and checking are interlinked. The focus is on a system that is designed for different products and can be adapted to changing requirements in day-to-day production.

Altrimex counting system records capsules and tablets in free fall

The counting system is at the start of the packaging line. Capsules and tablets are fed in from above and counted in free fall. An infrared sensor takes over the counting and ensures that the specified quantity is maintained. A key feature is the ability to control the timing of the feed. This prevents products from accumulating at bottlenecks. This function is particularly relevant for cans with smaller filling openings in order to ensure an even flow. Altrimex offers a solution that combines simple mechanics with targeted control. This reduces faults and ensures stable processes.

Metal check before the can is sealed

After filling, another key step follows: checking for metal particles. Contamination can come from the raw materials as well as from upstream machines. The check is carried out directly on the filled can before it is sealed. This ensures that no foreign particles remain in the product. For manufacturers, this is an essential part of quality assurance. The integration of this inspection step into the packaging system ensures that the process runs without additional interruptions.

Performance of the packaging system during operation

The system achieves an output of up to 45 cans per minute. This figure describes the intended area of application and shows that the packaging system is designed for continuous production. Consistent output is more important than short-term peak values. The system works in such a way that fluctuations in the process are avoided. This is crucial in order to keep production processes stable.

Areas of application from pharmaceuticals to food supplements

The packaging system is designed for several product groups and can be used accordingly:

• Capsules and tablets for pharmaceutical applications
• Food supplements in various forms
• Gum products such as chewing gum

Adaptation to different formats and products

Flexibility is a key advantage. Many users work with different products and packaging sizes. Changeovers are therefore part of daily operations. The packaging system can be quickly adapted using additional format sets. This reduces downtimes and enables flexible use. This adaptability is particularly important for smaller series or changing products.

Altrimex supports the planning and operation of the packaging system

In addition to the technology, implementation plays a key role. Altrimex not only offers the packaging system, but also supports the planning, installation and operation. The company works with different customer groups - from smaller companies to internationally active manufacturers. In the food supplement sector in particular, there are often companies that are gradually building up their production. Altrimex also handles project planning, installation and spare parts supply. Our own fitters ensure on-site realisation. Many customer relationships exist over long periods of time, which indicates continuous co-operation.

Packaging system as part of structured processes

The solution presented here shows how packaging processes can be organised. Instead of individual machines, a harmonised system is created that combines several work steps. The packaging system forms a central component of this. It ensures that capsules and tablets are processed reliably - from counting to checking. The decisive factor is not so much the individual function as the interaction of all the components. This is precisely the difference between isolated technology and an integrated production process.